Home > Industry news > 6 common faults and solutions for hammer crushers

6 common faults and solutions for hammer crushers

Hammer crushers mainly rely on impact energy to complete the work of crushing materials, and are often used to crush hard ore materials. In different difficult working environments, some glitches will inevitably occur. For this reason, Shuguang heavy machinery has summarized the daily faults and troubleshooting methods of the hammer crusher based on the experience of production and maintenance over the years and the exchanges with customers for your reference.

1. Machine vibration

Reason: The static balance of the rotor is not up to the requirements when the hammer is replaced or the cone is worn; the hammer is broken and the rotor is out of balance; the pin is bent or broken; the triangle or disc is cracked; the anchor bolt is loose.

Solution: Remove the hammer head and select the hammer head according to the weight, so that the total weight of the hammer on each hammer shaft is equal to the total weight of the hammer on the hammer shaft, that is, the static balance meets the requirements; replace the hammer head; replace the pin shaft; electric welding Repair or replace; tighten the anchor bolts.

2. Percussion sound generated inside the machine

Cause: Non-broken objects enter the machine; the fasteners of the lining board are loose, and the hammer hits the lining board; the hammer or other parts are broken.

Solution: Stop work and clean the crushing cavity; check the tightness of the liner and the gap between the hammer and the screen; replace the broken parts.

3.The elastic coupling produces percussive sound

Reason: the pin is loose; the elastic ring is worn;

Solution: Stop working and tighten the pin nut; replace the elastic ring.

4.The bearing is overheated

Reasons: insufficient grease; too much grease; dirty and deteriorated grease; bearing damage.

Solution: add proper amount of grease; grease in the bearing should be 50% of its space volume; clean the bearing; replace the grease; replace the bearing.

5.Production reduction

Reason: The gap of the sieve bar is blocked; the feeding is uneven.

Solution: stop the machine and clean up the blockage in the gap of the screen; adjust the feeding mechanism.

6.The discharge granularity is too large

Reason: the hammer is worn too much; the screen bar is broken.

Solution: Replace the hammer head; replace the screen bar.

As a supplier with nearly 30 years' manufacturing, Shuguang Heavy Machinery produces and sells impact crusher,jaw crushers, vertical shaft crushers, cone crushers, compound crushers, Raymond mills, high pressure mills, vertical mill, ultra-fine grinding machine, ball mill, double-shaft shredder and other heavy equipment crusher. Feel free to contact us for more details.

Factory Address: Longjiang West Road, Shangjie District, Zhengzhou City

Contact number: 0086-371-67666667、67666660

Mobile phone: 0086-13523465141


Quick Way to Get Price

Please tell us your materials, capacity and finished product design, we can offer better service for you. Contact Email: shuguang_mill@163.com

Product Name:
Your Name:
* Your Email:
* Your Phone:
* Your Country:

© Copy Right: Zhengzhou Shuguang Heavy Machinery Co., ltd.